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GeneCafe - Too Much Chaff?

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  • GeneCafe - Too Much Chaff?

    Hi Everyone

    Has anyone had the problem before where a green is too chaffy for the GeneCafe?

    Im roasting Rawanda Ngera at the moment and its getting about 90% of the way through the roast and then emergency stopping itself after the drum stops rotating.

    When I look, the chaff catcher/cagey thing at the end of the roasting drum (before it heads off to the chaff collector) has completely clogged up with chaff and smoking itself silly. Its good that it stops because, I feel, otherwise Id probably have a fire on my hands!

    So, has anyone had this experience before and, if so, how did you combat it? Just stop roasting those beans (which Id prefer not to do because Im really enjoying them) or do you have any other ideas I can try?

    The other alternative is, could it be that the nylon gear is on the way out and not spinning it properly and, thereby, its building up too much chaff? The only thing that makes me think this could be an issue is that, as I said, it stops rotating and then emergency stops which I find a bit strange.

    Ive got a spare nylon gear, so I can swap them over but Id prefer to see if anyones got any strong opinion either way before I pull it all open and start fiddling around: its not a quick process for a non-techy person like me (and Id prefer not to have Pete do it on the basis that he has to explore while hes in there and - as a previous sewing machine can testify to - things can some times not end up working again!)

    Cheers
    Di


  • #2
    Re: GeneCafe - Too Much Chaff?

    Some beans are very chaffy.
    This is obviously one of them.
    Ive not had this problem previously because my popper and corretto were not closed systems and my new KKTO has plenty of volume to collect chaff.

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    • #3
      Re: GeneCafe - Too Much Chaff?

      What about getting the large chaff collector Di? A quick google suggests that this has helped some users - or just roast well-processed beans??

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      • #4
        Re: GeneCafe - Too Much Chaff?

        Hi

        What weight of beans are you putting through?

        Have you tried just 100 grams and see how that goes? If it still stops then its probably nothing to do with those beans but a problem with the machines gears.

        Mike

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        • #5
          Re: GeneCafe - Too Much Chaff?

          I have a few beans that only roast in quantities of 200-250 grams because of the chaff issue. Ive never had Gene stop due to chaff but I did have a couple of roasts not reach temperature (as indicated) because the chaff blocked the air outlet.

          As mentioned this was fixed by reducing the quantity of beans.

          Greg

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          • #6
            Re: GeneCafe - Too Much Chaff?

            Di,

            In 300+ kg with my Gene and roasting pretty much everything including some very chaffy roughies, never a blockage.

            Check that the chaff collector is clear (pull it to bits) and that fan performance is normal.

            Cheers

            Chris

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            • #7
              Re: GeneCafe - Too Much Chaff?

              Originally posted by 7A5D4B5941320 link=1279675099/0#0 date=1279675099
              The other alternative is, could it be that the nylon gear is on the way out and not spinning it properly
              Di.

              I would suggest before you do another roast to check this. This will stop the drum from rotating, and do it BEFORE you do another roast. The little gear is on the way out.

              Chaffy beans??

              All the time, and not one problem. ;D

              -Linda

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