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  • The Hillbilly popper mod

    Greetings. Just thought Id share my popper mod with you all. Ive named this rig the Hillbilly Popper due to the crudeness of the parts used and the gangly appearence. Basically had to use parts lying around, cant afford to buy stuff for a more professional mod.

    This is the Jethro-1 model which was a spinoff of the original Jethro. The Jethro was simply a glass cylinder cut from a vodka bottle and fitted to the top of the metal rim of the popper after removing the original chimney. I wanted to have a view of the beans as they roasted.

    This worked fine but there was the limitation of amount of beans that can be roasted with a stock popper. So the next step was to get more air pressure to lift more beans and thus the Jethro-1 was born.  I removed the fan and motor from the popper and used the output end of my Stinger minivac as the air source. This worked well also but after seeing a post on Homeroasters.org in which a member used a heatgun and whiskey bottle I decided to experiment with that idea.



    Instead of trying to vary the air pressure by controlling fan motor speed I use a ball valve to adjust the air flow. I also use a router speed controller to adjust the heat.



    This next pic  just shows how I dump the beans. The whole popper section lifts up out of the lower plastic piping. I plan to add a wire mesh screen in the neck of the bottle so that just the bottle needs to be removed.



    This is a 3-segment video showing first the original cylinder mod, then just demonstrating the capability of the rig to push beans. Not actually roasting in the 2nd & 3rd segments, just a demo. So far the roasts have been very good.

    [media]http://www.youtube.com/watch?v=01AUcC7sxKA[/media]


    It aint very purty but it works. 

  • #2
    Re: The Hillbilly popper mod

    Best popper mod Ive seen, looks like a superb roaster. What sort of times are you getting out of this? Whats the max capacity?

    Comment


    • #3
      Re: The Hillbilly popper mod

      I can get about 12 to 18 min on a roast depending on how I adjust the air and heat. I roast fairly light to medium and have not tried a dark roast.

      Dont know exactly the max beans that can be roasted but it is currently limited by the amount of heat the element produces. The more air that is let through the less heat you have. There are 2 cups of green beans in the second segment of the video and 2.5 cups in the third segment. I dont have a scale so I cant give weight.

      The next model almost complete is Jethro-2 and will address the heat limit.

      Edit: Wanted to add that the beans can be cooled without removing the bottle. Just turn off heat and open up the ball valve and woosh! Gotta make sure the lid wont fly off or you get beans everywhere. 8-)

      Comment


      • #4
        Re: The Hillbilly popper mod

        that looks insane,
        how much time did you have to spend building the mod up if you dont mind me asking?

        Comment


        • #5
          Re: The Hillbilly popper mod

          Whats with the log in pic 1? You doin some whittlin? [smiley=wink.gif]

          Nice popper mods, youve created plenty of adjustability.

          Comment


          • #6
            Re: The Hillbilly popper mod

            Originally posted by 213C3D3A2B6666530 link=1319600997/2#2 date=1319606886
            Gotta make sure the lid wont fly off or you get
            ...a coffee bean shotgun!

            Great popper mod, love everything about this contraption.

            Comment


            • #7
              Re: The Hillbilly popper mod

              that thing is nuts, the mother of all franken popper mods, not that is looks like theres much popper left at all

              might look like a hillbilly mod but lots of thought put in at the same time

              Comment


              • #8
                Re: The Hillbilly popper mod

                Lemoo, putting the pieces together didnt take long, most of the time spent was thinking about how to mate the minivac hose to the popper.  Its just a few plumbing pieces fitted together.

                Lol Mtee, that log is a piece of black walnut from a dieing tree that was cut down. Ill eventually use a friend of mines woodshop to do something with it when I decide what that something is.

                Phrostyboi - yeah Im basically only using parts of the popper to channel and heat the air. The next model, Jethro-2, will be using even less of the popper. When I post it Im not sure if I should post it here or as a separate thread since it really wont be a true popper mod.  But since this model is Jethro-1 I may just add it to this thread.

                I know it all may seem like overkill but I wanted more air and didnt want to (or couldnt) spend the money to fashion a speed controller on a better motor than the little 24Vdc in the popper.

                Comment


                • #9
                  Re: The Hillbilly popper mod

                  I love it "Beaner".... ;D

                  Worthy of a "McGyver Award" I reckon.... 8-)

                  Mal.

                  Comment


                  • #10
                    Re: The Hillbilly popper mod

                    Originally posted by 44696D616C000 link=1319600997/8#8 date=1319781850
                    Worthy of a "McGyver Award" I reckon....
                    Ya knew it was coming! Now get outta my head! Its crowded enough in here!!! ;D ;D ;D


                    Java "Frankenpopper indeed!" phile
                    Toys! I must have new toys!!!

                    Comment


                    • #11
                      Re: The Hillbilly popper mod

                      Originally posted by 537C766B120 link=1319600997/5#5 date=1319703468
                      Originally posted by 213C3D3A2B6666530 link=1319600997/2#2 date=1319606886
                      Gotta make sure the lid wont fly off or you get
                      ...a coffee bean shotgun!

                      Great popper mod, love everything about this contraption.

                      Amazing!

                      Comment


                      • #12
                        Re: The Hillbilly popper mod

                        Originally posted by 49627562736B6A6F66030 link=1319600997/9#9 date=1319786834
                        Ya knew it was coming! Now get outta my head! Its crowded enough in here!!! ;D ;D ;D
                        :P ;D ;D

                        Comment


                        • #13
                          Re: The Hillbilly popper mod

                          The Jethro-2 is complete but....

                          My apologies for any confusion but I decided to move this to a separate thread for a couple of reasons.

                          One is that the Jethro-2 is no longer a popper mod since it has little in common with a popper. Two is that for anyone that might be interested in the Jethro-2 may not see it after already reading this thread.

                          So again I apologize and for anyone interested please see the new Jethro-2 thread.

                          Thanks.

                          Comment


                          • #14
                            Re: The Hillbilly popper mod

                            I forgot to ask. Can someone tell me if there is another way to post images without linking to a URL?

                            Thanks.

                            Comment


                            • #15
                              Re: The Hillbilly popper mod

                              Use the Attachment "Browse" button (under the post area) to select the image from your computer.

                              Use the Attachments + button to select up to 5 attachments to a single post.

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